Screen Printing in Reno: The Ultimate Guide

Published 2024 | Updated April 2025

This guide covers everything a Reno business, nonprofit, event organizer, or first-time buyer needs to know about custom screen printing. From understanding print methods to choosing blanks, comparing vendors, and placing an order that comes back exactly as expected.

What Is Screen Printing?

Screen printing is a printing method where ink is pushed through a mesh stencil (screen) directly onto the garment. Each ink color requires a separate screen. The result is a durable, vibrant print that holds up through repeated washing without cracking or fading when done correctly.

It is the dominant method for bulk custom apparel because the cost per shirt drops significantly as quantity increases. At 72 shirts or more, screen printing beats every other decoration method on price per unit for designs with 4 or fewer colors.

Screen Printing Methods Used in Reno

Plastisol Ink

The most common screen printing ink type. Plastisol sits on top of the fabric rather than soaking in, giving bright colors on both light and dark garments. It requires an underbase layer when printing on dark fabrics. Plastisol prints are slightly raised and have a soft hand when printed correctly.

Water-Based Ink

Water-based inks absorb into the fabric rather than sitting on top. They produce a softer, more vintage feel and work best on light-colored fabrics. They are less opaque than plastisol and require more care in application but are popular for retail-quality apparel and premium merchandise.

Discharge Printing

Discharge printing uses a chemical activator to remove the dye from the fabric rather than adding ink on top. The result is a soft, breathable print that becomes part of the fabric. Works only on 100 percent cotton and only on garments dyed with reactive dyes. Not all blanks are discharge-compatible.

Choosing Blanks for Reno Screen Printing Orders

The blank garment is the foundation of your order. Most Reno shops offer a range from basic (Gildan 5000) to premium (Bella+Canvas 3001, Next Level 6210, AS Colour Staple). The price difference between basic and premium is typically $3 to $7 per shirt at wholesale.

For staff uniforms, event shirts, or merchandise meant to be worn regularly, premium blanks are worth the upgrade. For one-time event shirts or high-volume giveaways, basic blanks get the job done at a lower cost.

Turnaround Times for Reno Screen Printing

Standard production runs 7 to 12 business days from art approval. Rush production (3 to 5 business days) is available from most Reno-area shops for a surcharge of 20 to 35 percent. Always confirm your art before the production timeline starts since artwork revision rounds reset the clock.